This work aims to present a pure 3-D CFD model, accurate and efficient, for the simulation of a pilot scale CFB hydrodynamics. The accuracy of the model was investigated as a function of the numerical parameters, in order to derive an optimum model setup with respect to computational cost. The necessity of the in depth examination of hydrodynamics emerges by the trend to scale up CFBCs. This scale up brings forward numerous design problems and uncertainties, which can be successfully elucidated by CFD techniques. Deriving guidelines for setting a computational efficient model is important as the scale of the CFBs grows fast, while computational power is limited. However, the optimum efficiency matter has not been investigated thoroughly in the literature as authors were more concerned for their models accuracy and validity. The objective of this work is to investigate the parameters that influence the efficiency and accuracy of CFB computational fluid dynamics models, find the optimum set of these parameters and thus establish this technique as a competitive method for the simulation and design of industrial, large scale beds, where the computational cost is otherwise prohibitive. During the tests that were performed in this work, the influence of turbulence modeling approach, time and space density and discretization schemes were investigated on a 1.2 MWth CFB test rig. Using Fourier analysis dominant frequencies were extracted in order to estimate the adequate time period for the averaging of all instantaneous values. The compliance with the experimental measurements was very good. The basic differences between the predictions that arose from the various model setups were pointed out and analyzed. The results showed that a model with high order space discretization schemes when applied on a coarse grid and averaging of the instantaneous scalar values for a 20 sec period, adequately described the transient hydrodynamic behaviour of a pilot CFB while the computational cost was kept low. Flow patterns inside the bed such as the core-annulus flow and the transportation of clusters were at least qualitatively captured.

Keywords :CFB, Euler - Euler, Simulation, Fluidization hydrodynamics, Computational efficiency